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Best Printing Method for Small Shirt Orders

Trying to decide between DTF and screen printing for a small order? Here’s the straight answer based on what actually works.

Posted: April 6, 2026 | By: 843 Teez Team

If you're ordering less than 25 shirts, the question isn't just “how many” — it's which printing method actually makes sense for your order.

The Short Answer

For most small orders in Conway, SC, DTF printing is the best option.

It handles full color, has no minimums, and doesn’t require the setup that screen printing does. That’s why it’s become the go-to for small runs.

Why DTF Wins for Small Orders

No Minimum Orders

You can order one shirt or ten without paying for bulk setup costs.

Full Color Printing

Photos, gradients, and detailed artwork all print clean without extra cost per color.

Fast Turnaround

No screen setup means quicker production, especially for last-minute jobs.

Great for One-Offs

Perfect for birthdays, family shirts, small business runs, or test designs.

👉 Learn more: DTF Printing in Conway, SC

When Screen Printing Still Makes Sense

Screen printing isn’t “worse” — it just works better in different situations.

  • 25+ shirts
  • Simple 1–2 color designs
  • Events, teams, or bulk orders
  • When lowest cost per shirt matters most

👉 Learn more: Screen Printing in Myrtle Beach

DTF vs Screen Printing (Simple Breakdown)

DTF

  • Best for small orders
  • Full color designs
  • No setup fees
  • Fast turnaround

Screen Printing

  • Best for bulk orders
  • Simple designs
  • Lower cost per shirt (volume)
  • More setup time

What Most People Get Wrong

A lot of people try to force screen printing on a small order because they think it’s “cheaper.”

But for 5–15 shirts with a detailed design, it usually isn’t. DTF ends up being faster, simpler, and often the better overall value.

Best Option for Small Orders in Conway, SC

If you’re ordering fewer than 25 shirts and want full color, flexibility, and speed — DTF is almost always the right move.

If you’re planning a bigger run or a simple logo design, screen printing may take over.

If you’re not sure, that’s where we help.

Not sure which method to use?

Tell us what you're trying to make, and we’ll point you to the best option.

Bottom Line

For small shirt orders, DTF is usually the best choice. It’s flexible, fast, and built for exactly that type of job.

Screen printing still wins in bulk — but for small runs, DTF is where most people should start.